Hattori Hanzō Katana (Kill Bill) – MAN AT ARMS: REFORGED


Thanks to Smith & Forge for helping us build this episode!
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Every other Monday, our team of blacksmiths and craftsman will be building some of your favorite weapons, and some weapons that you’ve never seen before. This week, we’re using traditional techniques to forge Hattori Hanzō’s Katana wielded by Black Mamba in Kill Bill.

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Tell us in the comments below which weapon you’d like to see us build next!

Kerry Stagmer – Swordsmith and Machinist
Matt Stagmer – Swordsmith
Ilya Alekseyev – Master Armourer and Engraver
Sam Salvati – Blacksmith
Lauren Schott – Goldsmith and Casting
John Mitchell – Fabricator

Special Thanks to:
Zeb Deming
Jesus Hernandez
Mark Green

Filmed on Location at Baltimore Knife and Sword

Series Created & Directed…



  1. I wonder how can he make sure that there's no gaps or cracks between the sword heart and the sword cover? he just insert the heart part into the cover, and just a few hammering at the steel. Is that enough for the two part to get into forming a whole part with no air bubble or some thing else?